Drivers side front wheel arch repairs all done and under new stone chip protection and paint. I also managed to get the majority of the crap off the arch and sill with just a few little bits to do - under the gunk it has the slight patina of stone chips and gravel rash that... Continue Reading →
Chopped out the rot, put a 5mm alloy plate in behind the sound deadening to stop setting fire to anything and then tack welded in a repair panel. Fully welded it in, cleaned up the welds, primed and seam sealed just to be sure. One of the other things I've been cleaning up as I... Continue Reading →
When I was bleeding the offside brake calliper I noticed a patch in the front wheel arch that didn't look too wonderful so I scraped off the underseal to find it looking a little rotten underneath. So this weekend finally managed to find time to break out the tools and tidy it up! Chopped it... Continue Reading →
Welding complete - I just need to dress the welds and prep for paint now. The photo's not so good but you get the idea.
My wife's a star and arranged for the in-laws to come around this afternoon to buy me some garage time. I didn't waste a second. Used the cardbaord template made yesterday to outline the repair piece and then cut it from Zintec. Started marking up for spot weld drillings and sections to form. Drilled first... Continue Reading →
So this is where I am up to with the repairs. To keep the panels in the right place when welding on the next section, it was time to crack out the cleco pins. They're a great bit of kit. Next job is the final repair panel. This is a tricky one but I'm going... Continue Reading →
Made some bits and welded them in: Haven't had much time available and phone's been playing up affecting photos - not sure how it is going from 40% battery to completely flat in two hours doing nothing but there we go. It probably didn't like the cold. The condensation has caused icycles to form under... Continue Reading →
As predicted more chopping out was needed, making the hole bigger! This is going to make me think carefully when I have to fabricate a repair section: The boot floor on this side is in A1 condition. I chopped a couple of sections from the seam that had started to pit and started the repairs... Continue Reading →
With the passenger side repairs under two coats of POR15 it was time to crack on with the drivers side which I knew was worse. I'll let the pictures do the talking: Needs some tidying up and I need to take a closer look at a few bits to work out if a little more... Continue Reading →
Cut about 5cm width out of the boot floor and welded in a new piece yesterday and finished welding repair sections in tonight. Just need to dress the welds and get it under some paint now. Boot floor from yesterday Wheel arch side plate Seam welded it from the boot side too for a little... Continue Reading →
After a summer of (occasional) use the Rallye was SORNed in autumn and has been hiding out in the garage. As I'm selling this one on this year, it was time to do a few little jobs before putting it in for a new MOT and getting it on the market. First job to sort... Continue Reading →
Found a bit of time to dress down the welds on the rear cross member and then weld on the final parts wihich are part of the reinforcements for the rear suspension mounts... Next step is to clean this section up and get it painted.
Rallye Project 