Took the gearbox down to SWR Motorsport to get some work done. On the way, stopped off at PUG1OFF and picked up an alternator pulley wheel to go on the engine. To go with that, it's time for some weight loss, so the original cast alternator bracket is coming off. The alternator bracket is a... Continue Reading →
Engine and Gearbox In
For the first time in 10 years, K16 PUG has an EW10J4S engine and Sadev ST75-14 gearbox in it. Feels like a milestone. Don't get too excited, lots needed to go from this mock up to a robust mounted solution. Getting the gearbox and engine in has allowed the rear engine mount to to be... Continue Reading →
Engine Mount
Not long after I bought the car I chopped out the engine mount. This was a big deal because it had be fabricated as a one off by Harry Hockly to mount the EW engine. There were two reasons to tub the wheel arches and to allow a TU engine to be put back in... Continue Reading →
Wheel Arch Modification
When the car had the proper 106 Maxi suspension fitted it extended the wheel base and meant that the front wheels no longer sat squarely within the wheel arches as they had with a standard suspension position and the Dimma body kit. This meant that at full suspension drop the tyre on the wheel made... Continue Reading →
Steering Rack Refurb
Working on the engine bay, I noticed some black debris on the bulkhead seam lip underneath the steering rack. Investigation showed that it was bits or rubberised plastic from the boot on the steering rack. Whipped the rack off and sure enough the gaiter boot is toasted. This is literally the reality because the exhaust... Continue Reading →
Floor Trays
Way back in 2011 I bought a pair of carbon floor trays from Magnum Motorsport over in St Helens. It was a good chance to meet Andy Knowles and at the time have a look at his C2 R2 Rally Cross car. Fitting them was a different challenge as the 106 floor plan is not... Continue Reading →
Bonnet strut
The fact that there was no simple way to keep the bonnet open was a nuisance. I had a think over a brew and then knocked this up from some bits out of the metal stock bin. Mounts on using one of the wing mounting points. The strut is some 10mm carbon rod tubing. It... Continue Reading →
Wishbone mount repair
When I scrapped the Silver GTI back in 2016, I chopped out the nearside wishbone mount as a whole assembly knowing that I would need it to repair the modification I made when the 1.6 engine and gearbox was fitted back in 2013. Wow 10 years ago. That time has gone quickly. Time has come... Continue Reading →
Seat Rails
This cpost covers chopping out the seat rails that came in the shell, increasing the tunnel width and welding in new FIA-spec removable seat rails. The original fitment of the seat rails had retained the central tunnel support which meant that I couldn't mount the seats - there just wasn't enough width between the sill... Continue Reading →
K16 PUG Restart
That's the plan for 2022, let's restart the work get this thing running again....
Bellhousing Reset
I have a load of photos from the earlier build work. There are six from when it was just finished at Hockly's but the one I posted previously is the only one that shows the rear mount. Hockly's came back to me this morning with the conclusion that Sadev did the housing, but talking to... Continue Reading →
Sadev Part 2
With help from Stuart Trundle and a 400mile detour north of the border on the way home in the snow I have a sequential gearbox again, this time with all the internals and it came with a box of spares. There is a slight issue of now having two bellhousing adapters neither of which fit... Continue Reading →


